Vacuum Compression Moulding Presses

Tech Specifications

Model VCMP - 50 VCMP - 100 VCMP - 150 VCMP - 200 VCMP - 50 VCMP - 350
Clamping force (Tons) 50 100 150 200 250 300
Main ram diameter (mm) 200 250 300 350 400 450
Heating Platen Size (mm) 350x350 400x400 500x500 600x600 675x675 750x750
Day Light (mm) 300 300 350 350 350 350
Stroke Length of Main Ram (mm) 300 300 350 350 350 350
Heating Load per Platen (kw) 3 3 4.5 6 9 9
Total heating load (kw) 6 6 9 12 18 18
Pump Electric Motor (HP) 5 5 7.5 10 15 20
Operation PLC PLC PLC PLC PLC PLC

Applications

Vacuum compression moulding machines consolidate plastic, rubber or other composite material into a single component which can further be moulded into desired shapes. These moulding machines make use of vacuum to enhance the moulding quality and ensures proper cavity filling. It creates vacuum and continuously control the heating of raw material. Santec's Vacuum Compression Moulding Machines can be used for manufacturing endless variety of rubber and plastic components including:

  • Washers
  • Key Pads
  • Medical Stoppers
  • Oil Seals
  • Rings
  • Shock Absorbers
  • 'O' Rings
  • Oil seals
  • Medical Stoppers
  • Shock Absorber Parts
  • Automobile Moulding Bellows
  • Boots

Salient Features

Vacuum Compression Molding Machines are engineered to enhance the productivity of the clients, while reducing the operation cost. Some of the salient features of the machine include :

  • Short curing Time-approx. 50%, hence more productivity
  • Vacuum chamber enhances moulding quali
  • Vacuum Chamber helps to ensure proper cavity filling & eliminate trapped air
  • Rapid clamping & pressing speed ensures a productive cycle time
  • Long life of costly moulds
  • No Air entrapment hence no rejection
  • Energy- efficient hydraulic syste
  • Easy to operate and requires minimum maintenance
  • Sturdy frame and compact design
Machine Components
Press Frame

Slab-Side type Press - A Vacuum chamber can be readily incorporated into this frame design

Four-Post type presses - Uses high-tensile rods with over-size diameters, which are identically machined with square shoulder to maintain crosshead parallelism

C-Frame and Window Frame types are available for special applications

Platens

Electrically-heated platens are designed for uniform heat distribution and temperature control.

Oil-heated platens are also available. It provides an accurate and uniform temperature over a wide range of molding applications. The Steam-heated platens are efficient for temperatures to 360°F (150PSI) & the platens have individual steam traps for better uniformity over systems with a single trap.

Press Ram & Main Cylinder

The heavy duty Ram-cylinders are rated to 3000PSI. The design features special guiding and sealing to provide accurate alignment and reduced wear

Moving Bolster Assembly

Bolsters are machined steel, ground flat and parallel. Heavy-duty bolster guides are temprature-compensating, allowing constant clearances to maintain parallelism.

Vacuum Compression Moulding Presses are used in various industries, including automotive, aerospace, electrical, and medical devices. They are ideal for producing high-precision components such as gaskets, seals, connectors, and medical equipment parts.

These presses use advanced control systems to maintain precise pressure and temperature during the molding process. Additionally, the application of vacuum removes air and gases, reducing defects and ensuring a high-quality finish.

Yes, Santec offers customizable options for their presses. Clients can choose from a range of configurations and specifications to meet their specific industrial requirements.

The presses are equipped with multiple safety features, including emergency stop buttons, safety interlocks, and protective guards, ensuring a safe working environment.

Santec offers comprehensive after-sales support, including installation, training, and maintenance services. This ensures that clients derive maximum value from their investment and maintain optimal performance of their machinery.

Address

H.O & Works :-

Plot No-416, Sector-7, IMT Manesar Gurgaon, Haryana-122051, INDIA

Call Us

+91 9811664677

+91 9717598990

+91 9717598991

Email Us

uksangal@santecindia.com

marketing@santecindia.com

sales@santecindia.com

Vacuum Compression Moulding Presses

Santec Group stands as one of India's foremost manufacturers and exporters, renowned for its expertise in producing high-quality industrial machinery. Among their extensive product range, the Vacuum Compression Moulding Presses in Delhi, India hold a prominent position. These presses are designed to cater to the diverse needs of industries requiring precision moulding solutions, ensuring top-notch performance and reliability. In this comprehensive article, we delve into the intricacies of Vacuum Compression Moulding Presses, exploring their salient features, quality standards, and why Santec Group is the preferred choice for businesses worldwide.

Company Overview

Santec Group: A Legacy of Excellence : Founded with a vision to revolutionize the industrial machinery sector, Santec Group has grown into a global leader, offering innovative and reliable solutions across various industries. With a robust infrastructure and a commitment to continuous improvement, Santec has established itself as a name synonymous with quality and trust.

About Vacuum Compression Moulding Presses

Understanding Vacuum Compression Moulding: Vacuum Compression Moulding is a process used to mold intricate components with high precision. It involves placing the material into an open, heated mold cavity, which is then closed and pressurized. The vacuum is applied to remove air and other gases, ensuring a high-quality finish with minimal defects. This process is widely used in industries such as automotive, aerospace, electrical, and medical devices.

Santec’s Vacuum Compression Moulding Presses: Santec’s Vacuum Compression Moulding Presses are designed to deliver exceptional performance, ensuring precise molding of components with intricate designs and stringent quality requirements. These presses are equipped with advanced features that enhance productivity and ensure consistent results.

Quality of Vacuum Compression Moulding Presses
  • Stringent Quality Control Santec Group adheres to stringent quality control measures throughout the manufacturing process. Each Vacuum Compression Moulding Presses in Gurgaon, India undergoes rigorous testing and inspection to ensure it meets the highest standards of quality and performance.
  • Compliance with International Standards Santec’s products comply with international quality standards, including ISO and CE certifications. This compliance ensures that the presses are reliable, efficient, and safe for use in various industrial applications.
  • Continuous Improvement The company is committed to continuous improvement, regularly updating its processes and technologies to enhance product quality. Feedback from clients is meticulously analyzed and integrated into the development process, ensuring that Santec’s products remain at the forefront of innovation.
  • Superior After-Sales Support Santec’s commitment to quality extends beyond the sale of its products. The company offers superior after-sales support, including installation, training, and maintenance services, ensuring that clients derive maximum value from their investment.
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    Santec Group stands tall among India's leading manufacturers and exporters of industrial machinery. Renowned for its precision engineering and robust machinery, Santec Group has carved a niche in the market. One of the standout products in their extensive lineup is the Vertical Bandsaw Machine. This powerful and versatile machine is essential for various industrial applications, making it a preferred choice for businesses seeking efficiency and precision.


    Special Purpose Machines

    In the rapidly evolving industrial landscape, the demand for specialized machinery has surged, paving the way for innovation and excellence in manufacturing. Santec Group, one of India's foremost manufacturers and exporters of Special Purpose Machines (SPMs), has risen to this challenge with a commitment to quality, innovation, and customer satisfaction. With decades of experience and a track record of excellence, Santec Group continues to set benchmarks in the industry.


    Hydraulic Cyclinders And Power Pack Units

    Santec Group stands as one of India's premier manufacturers and exporters, specializing in Hydraulic Cylinders Power Pack Units. With a robust foundation in the engineering and manufacturing sectors, Santec Group has consistently delivered innovative solutions to meet the evolving demands of various industries. Our commitment to excellence, quality, and customer satisfaction has cemented our reputation as a trusted name in the market.