Hydraulic forging presses

Applications

Forging presses are widely used to form car wheels, bushings, gears,forged fittings - Tee , Elbow , unions and other parts. These presses utilize hydraulic pressure to exert enough force for pressing the steel or other metal into the desired shape.

Some of the common forging methods and their applications include the following :

  • Hammer Forging : Preferred method for individual forging. The shaping of a metal, or other material, by an instantaneous application of pressure to a relatively small area. A hammer or ram, delivering intermittent blows to the section to be forged, applies this pressure. The hammer is dropped from its maximum height, usually raised by steam or air pressure. Hammer forging can produce a wide variety of shapes and sizes and, if sufficiently reduced, can create a high degree of grain refinement at the same time. The disadvantage to this process is that finish machining is often required, as close dimensional tolerances cannot be obtained.
  • Press Forging : This process is similar to kneading, where a slow continuous pressure is applied to the area to be forged. The pressure will extend deep into the material and can be completed either cold or hot. A cold press forging is used on a thin, annealed material, and a hot press forging is done on large work such as armor plating, locomotives and heavy machinery. Press Forging is more economical than hammer forging (except when dealing with low production numbers), and closer tolerances can be obtained. A greater proportion of the work done is transmitted to the workpiece, differing from that of the hammer forging operation, where much of the work is absorbed by the machine and foundation. This method can also be used to produce larger forgings, as there is no limitation in the size of the machine.
  • Die Forging : Open and closed die operations can be used in forging. In open-die forging the dies are either flat or rounded. Large forgings can be formed by successive applications of force on different parts of the material. Hydraulic presses and forging machines are both employed in closed die forging. In closed-die forging the metal is trapped in recessed impressions, which are machined into the top and bottom dies. As the dies press together, the material is forced to fill the impressions. Flash, or excess metal, is squeezed out between the dies. Closed-die forging can produce parts with more complex shapes than open-die forging.

    • Die forging is the best method, as far as tolerances that can be met, and also results in a finished part that is completely filled out and is produced with the least amount of flashing. The final shape and the improvement in metallurgical properties are dependent on the skill of the operator. Closer dimensional tolerances can be held with closed die forgings than with open die forgings and the operator requires less skill.

    Rugged frame fabricated from ultrasonically tested steel :

    Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frames are designed on latest softwares to resist any deflection & capable enough to withstand high pressure. The design of the frame ensures special vibration damping capabilities.

    Accurate slide Guiding Arrangement :

    Different kind of guiding arrangement are provided to suit the application of the press. Extended guiding length & suitable guide with centralized lubrication system is provided in all standard models.

    Most Reliable Hydraulic Drive System :

    Santec's Forging Press features most reliable and efficient hydraulic system. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system, so pressure will remain constant throughout the cycle. The valves used in the forging press are of internationally reputed make, so performance is guaranteed. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals (60 percent) are used. Bronze guide tapes ensure operation & long life of the press.

    Control System :

    The press controls are designed into a panel which is mounted at type level on the press. A TFT Flat panel with coloured touch screen & key pad of world renowned "OMRON OR Allen-Bradley" is provided so graphical display of control information, indication of activation status of slide, Slide reversal is either by limit switch or pressure switch OR PRESSURE TRANSMITTER sensing.

    Operator's Safety Systems :

    Two hand push buttons operation to engage operators hand. Photo-electric safety guards & hydraulic / mechanical operated moving protected guards are provided at the front & back side.

    Hydraulic locking of the main slide at top dead centre (TDC) to ensure safety of the operator in the tooling area or under the moving ram. Electronic safety inter locking arrangement ensures proper sequencing of operations.

    Lubrication :

    Ram slides / guides/ guide bushes are lubricated from a centralised lubrication arrangement.

    Moving platen :

    It is a fabricated, heavy duty, tested welded plate construction for highest stiffness under heavy loads. The whole platen is stress-relieved after welding. 'T' slots provided in the platen are as per DIN standards. Hydraulic or mechanical ejector pins to operate from inside the ram is also provided as optional on request or depending on the application.

    Additional features
    • These presses provide fast approach slow pressing with fast return speeds. The change in speed can be manually preset to take place at any point of the stroke with the help of limit switches / proximity switches or Linear encoders / LVDT
    • The frame is fabricated by ultrasonically tested quality profiles & plates of suitable thickness to withstand the load & increase the life cycle of the press. The frames are stress-relieved by ultrasonic vibrators.
    • Maximum frame rigidity is achieved through computer aided frame design & finite element analysis.
    • Extra long, precision machined & hardened guides to face slides offer exceptional accuracy & alignment which further reduced to wear.
    • In blanking or punching, hydraulic presses a damping system can be fitted. This effectively reduces breakthrough noise & tool wear normally generated by such operations.
    • The low noise hydraulic power pack unit is designed as per international practices & assembled with internationally reputed make components. The presses are designed as per ISI guidelines, hence standard seals, bushes are used.
    • "Programmable logical controls" (PLC) is provided in our presses of international standard make i.e. OMRON /Siemens, offering maximum production flexibility & Full compatibility with international standards.
    • Precise machining of the structural members is done after normalising to get the required accuracies like parallelism between platen & bed & right angularity between bed & the moving platen.

    Hydraulic forging presses are essential for industries such as automotive, aerospace, construction, and heavy machinery manufacturing, where high-strength and precision metal components are required.

    Hydraulic forging presses offer superior precision, control, and versatility. They can handle complex shapes and high-strength materials with greater efficiency and consistency compared to mechanical presses.

    Santec Group follows stringent quality control processes, including thorough testing and inspections at every stage of manufacturing. The company is ISO certified and adheres to international quality standards.

    Yes, Santec Group offers customized solutions to meet the unique needs of different industries and applications. Clients can specify their requirements, and the company will tailor the presses accordingly.

    Santec Group provides comprehensive support services, including installation, training, maintenance, and technical assistance, ensuring that clients can maximize the performance and longevity of their hydraulic forging presses.

    Address

    H.O & Works :-

    Plot No-416, Sector-7, IMT Manesar Gurgaon, Haryana-122051, INDIA

    Call Us

    +91 9811664677

    +91 9717598990

    +91 9717598991

    Email Us

    uksangal@santecindia.com

    marketing@santecindia.com

    sales@santecindia.com

    Hydraulic Forging Presses

    In the dynamic landscape of industrial machinery, the need for robust, reliable, and efficient equipment is paramount. Hydraulic forging presses in Cochin, India stand as a cornerstone in manufacturing, providing the strength and precision required to shape metals into essential components for various industries. Among the leading manufacturers and exporters in this field, Santec Group emerges as a beacon of excellence. This content delves into the intricacies of Santec Group, its pioneering efforts in hydraulic forging presses, and why it is a preferred choice globally.

    Company Overview

    Santec Group, headquartered in India, has carved a niche for itself as a premier manufacturer and exporter of hydraulic forging presses. Since its inception, the company has been committed to innovation, quality, and customer satisfaction. With a rich legacy and a forward-thinking approach, Santec Group has continually adapted to the evolving needs of the market, ensuring that its products meet the highest standards of performance and reliability.

    About Hydraulic Forging Presses

    Hydraulic forging presses are indispensable in industries that require the shaping and forming of metals under high pressure. These presses utilize hydraulic force to deform metal, creating components that are integral to sectors such as automotive, aerospace, construction, and more. The precision and power of hydraulic forging presses make them ideal for producing high-strength parts with intricate designs and exceptional durability.

    Hydraulic forging presses from Santec Group are designed to handle a variety of forging tasks, from open die and closed die forging to upset forging. They are engineered to deliver consistent performance, ensuring that each forged component meets stringent quality standards. The presses are available in various configurations and capacities, tailored to meet the specific needs of different industries and applications.

    Quality

    Quality is the cornerstone of Santec Group's operations. The company adheres to stringent quality control processes at every stage of manufacturing, from raw material selection to final product inspection. Santec's commitment to quality is reflected in its ISO certification and compliance with international standards. Each hydraulic forging press undergoes rigorous testing to ensure it meets the highest performance and durability standards. The company's dedicated quality assurance team conducts thorough inspections and tests, guaranteeing that every press delivered to clients is of exceptional quality. This unwavering focus on quality has earned Santec Group a reputation for reliability and excellence in the global market.

    Why Choose Santec Group

    Choosing Santec Group for hydraulic forging presses offers several advantages:

  • Expertise and Experience: With decades of experience in the industry, Santec Group possesses deep expertise in hydraulic forging technology, ensuring clients receive the best solutions tailored to their needs.
  • Innovative Solutions: The company's continuous investment in research and development drives innovation, providing clients with state-of-the-art equipment that enhances their operational efficiency.
  • Customer-Centric Approach: Santec Group is dedicated to building long-term relationships with clients, offering exceptional customer service and support throughout the product lifecycle.
  • Global Reach: As a leading exporter, Santec Group has a strong international presence, delivering high-quality Hydraulic forging presses in Bangalore, India to clients worldwide.
  • Sustainable Practices: The company is committed to sustainable manufacturing practices, ensuring that its operations minimize environmental impact and promote resource conservation.

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    Santec Group stands as a beacon of excellence in the industrial machinery sector, being one of India's leading manufacturers and exporters. Specializing in a wide range of hydraulic presses and metal forming equipment, Santec has carved a niche for itself through innovation, quality, and customer-centric solutions. Among their diverse product offerings, the Laboratory Presses Mills are particularly noteworthy. These machines are integral to various industrial applications, especially in research and development settings, where precision and reliability are paramount.

    Lab. Type Presses

    Santec Group stands tall as one of India’s premier manufacturers and exporters of advanced industrial machinery, particularly renowned for its Lab Type Presses. With an unwavering commitment to quality and innovation, Santec Group has established a formidable presence in both domestic and international markets. This document provides an in-depth look into the company, its range of Lab Type Presses, and the salient features and quality that set these presses apart. It also explores the reasons why Santec Group is the preferred choice for many industries and answers some frequently asked questions about their Lab Type Presses.

    Lab. Two Roll Mills with
    fixed variable friction ratio

    Santec Group, a name synonymous with excellence and innovation, stands at the forefront of manufacturing and exporting hydraulic presses, metal forming equipment, and specialized machinery. Among their extensive range of high-quality products, the Lab Two Roll Mills Fixed Variable Friction Ratio holds a prominent place, catering to diverse industrial needs with precision and efficiency.

    Company Overview Founded with a vision to revolutionize the machinery manufacturing sector, Santec Group has consistently upheld its commitment to quality and innovation.

    Lab. Dispersion Kneader

    Santec Group is renowned as one of India's leading manufacturers and exporters of advanced industrial machinery, including Lab Dispersion Kneaders. Established with a vision to provide innovative and reliable solutions to the rubber and plastic industries, Santec Group has carved a niche for itself in the global market. Their commitment to quality, technological advancement, and customer satisfaction has made them a preferred choice for companies seeking top-notch machinery for their production processes.

    Lab. Bale cutter

    Santec Group stands as a beacon of excellence in the manufacturing and export of hydraulic presses and metal forming equipment. Among its diverse range of products, the Lab Bale Cutter is a standout innovation, designed to cater to various industrial needs with precision and efficiency. This content will delve into the comprehensive details of the Lab Bale Cutter, providing insights into its features, quality, and the reasons why Santec Group remains a preferred choice for this equipment.

    Bandsow Machines

    Santec Group is one of India's premier manufacturers and exporters of industrial machinery, renowned for its innovation, quality, and comprehensive range of equipment. Among its diverse product offerings, Bandsaw Machines stand out as a critical tool in various industries, known for their precision, durability, and efficiency. These machines are indispensable in sectors such as metalworking, woodworking, and manufacturing, where they are used for cutting materials into various shapes and sizes with high accuracy.

    Tyre Cutting Vertical Bandsaw machines

    Santec Group stands as a premier name in India's industrial landscape, known for its innovation, quality, and reliability. With a legacy of excellence, Santec Group has carved a niche in manufacturing and exporting advanced machinery. Among its wide array of products, the Tyre Cutting Vertical Bandsaw Machines have gained significant prominence. These machines embody the company’s commitment to offering cutting-edge solutions that enhance efficiency and productivity in various industries.

    Horizontal Type Bandsaw machines

    Santec Group stands tall as a beacon of innovation and quality in the manufacturing sector, particularly in the domain of Horizontal Type Bandsaw Machines. Established with a vision to provide cutting-edge solutions to the metalworking industry, Santec has grown into one of India's leading manufacturers and exporters, renowned for its commitment to excellence and customer satisfaction. With a strong foothold in both the domestic and international markets, Santec continues to push the boundaries of technological advancement, ensuring that their products not only meet but exceed industry standards.

    Vertical Bandsaw machines

    Santec Group stands tall among India's leading manufacturers and exporters of industrial machinery. Renowned for its precision engineering and robust machinery, Santec Group has carved a niche in the market. One of the standout products in their extensive lineup is the Vertical Bandsaw Machine. This powerful and versatile machine is essential for various industrial applications, making it a preferred choice for businesses seeking efficiency and precision.

    Special Purpose Machines

    In the rapidly evolving industrial landscape, the demand for specialized machinery has surged, paving the way for innovation and excellence in manufacturing. Santec Group, one of India's foremost manufacturers and exporters of Special Purpose Machines (SPMs), has risen to this challenge with a commitment to quality, innovation, and customer satisfaction. With decades of experience and a track record of excellence, Santec Group continues to set benchmarks in the industry.

    Hydraulic Cyclinders And Power Pack Units

    Santec Group stands as one of India's premier manufacturers and exporters, specializing in Hydraulic Cylinders Power Pack Units. With a robust foundation in the engineering and manufacturing sectors, Santec Group has consistently delivered innovative solutions to meet the evolving demands of various industries. Our commitment to excellence, quality, and customer satisfaction has cemented our reputation as a trusted name in the market.