SMC Compression Moulding Press Machine

Tech Specifications

Models SCMD 30 SCMD 60 SCMD 100 SCMD 150 SCMD 200 SCMD 250 SCMD 300 SCMD 350 SCMD 400 SCMD 500 SCMD 600 SCMD 700 SCMD 800 SCMD 1000 SCMD 1200 SCMD 1500 SCMD 2000 SCMD 2500 SCMD 3000
Capacity (Tons) 30 60 100 150 200 250 300 350 400 500 600 700 800 1000 1200 1500 2000 2500 3000
Pull Back Force (Tons) 8 8 8 10 10 20 20 30 30 50 60 60 60 100 120 150 150 150 150
Stripper Capacity (Tons) - - - - - - 50 50 100 100 150 150 200 200 200 300 300 300 300
Platen Size (mm) 400x400 500x500 600x600 750x750 1000x900 1000x1000 1250x1250 1500x1250 1500x1250 1500x1250 1800x1600 2000x1600 2000x1600 2200x1600 2200x1800 2300x2000 2500x2000 2500x2000 2500x2000
T-Slots T-16 T-16 T-16 T-16 T-16 T-20 T-20 T-20 T-20 T-20 T-22 T-24 T-24 T-24 T-24 T-24 T-24 T-24 T-24
Day Light (mm) 500 600 750 800 900 1000 1200 1250 1250 1500 1500 1600 1700 1800 1800 1800 1800 2000 2000
Stroke Length (mm) 400 550 600 650 700 900 900 900 1050 1050 1200 1200 1400 1400 1400 1400 1400 1400 1400
Shut Height (mm)   200 200 250 300 300 350 350 450 450 400 500 400 400 400 400 400 600 600
No. of Main Ram+Jacking Cyl 1+2 Nos. 1+2 Nos. 1+2 Nos. 1+2 Nos. 1+2 Nos. 1+2 Nos. 1+2 Nos. 2+2 Nos. 2+4 Nos 2+4 Nos 2+4 Nos 2+4 Nos 2+4 Nos 2+4 Nos 2+4 Nos 2+4 Nos. 3+4 Nos 3+4 Nos. 3+4 Nos.
Working Pressure (Bar) 200 200 210 210 210 210 210 210 250 250 250 250 250 250 250 250 250 250 250
Approach Speed (mm/sec) 70-80 100 120-150 130-150 150 150-200 150-200 150-200 150-200 150-200 200-300 200-300 200-300 200-300 200-300 200-300 200-300 200-300 200-300
Pressing Speed (mm/sec) 10-20 10-20 10-20 20-30 15-20 20-25 15-25 15-25 15-25 15-25 15-25 15-25 20-30 20-30 20-30 20-30 20-30 20-40 20-40
Slow opening speed (mm/sec) 10-20 10-20 10-20 20-30 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-25 15-25 15-30 15-30 15-30
Fast Return Speed (mm/sec) 10-20 10-20 10-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-20 15-25 15-25 250 250-300 250-300 250-300
Ejector Force (Tons) 30-50 80-90 120 130-160 150 160 160 200 200 160-210 160-210 160-210 300 260-320 250 45 45 60 60
Bore Diameter of Ejector (mm) 50 63 63 70 100 120 120 120 100 100 100 100 100 110 110 110 110 120 120
No. of Ejector 1 1 1 1 1 1 1 1 1 4 Nos. with Cam/Pins
Stroke length of Ejector (mm) 125 150 175 175 200 200 250 250 250 250 250 250 300 300 300 350 400 400 450
Electric Motor (H.P.) 5 7.5 10 15 20 25 25 30 40 50 60 75 75 to 100 100 125 125 125 to 150 150 200
Pump Double Pump (High/Low Pressure)
Operation PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control PLC Control
Mould Safety Interlock Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided
Photo Safety Guard (Sick Make) Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided Provided
Weight of the Press Approx (Tons) 4-5 6 7 10-11 13-14 16-17 18-19 20 25 30-35 40-45 50 55 60 65 65-70 80 100 100-110

Applications

Downstroking SMC/ DMC / FRP Compression Moulding are designed to provide greatest degree of precision. These machine provide acute control over the process with desired flexibility. Different applications of the machine include the following :

  • SMC / DMC / FRP Moulded Parts
  • Melamine Moulded Parts i.e. Electrical connectors
  • Bekallite Moulding
  • Composite material / others polymers mouldings
  • Brake linings / Clutch Facing / Rubber Parts Moulding
  • Switch gears Moulding
Salient Features of SMC Moulding Presses
Fabricated ultrasonically tested steel construction of frame :

Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.

Accurate slide Guiding Arrangement :

Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.

Bottom Cushioning Arrangement :

The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.

Stroke Limiters & Damping device :

Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage

Most Reliable Hydraulic Drive System :

'SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.

Control System :

The press controls are designed into a panel which is mounted at type level on the press. A TFT Flat panel with touch screen & key pad of world renowned "Allen-Bradley" is provided so graphical display of control information, indication of activation status of slide, cushioning & ejection operations are possible. The blank holder, main slide & cushion stroke are infinitely variable. Slide reversal is either by limit switch or pressure switch sensing. The blank holder, main slide & cushion pressures are individually controllable between 10-100% of tonnage throughout the stroke. Individual pressure control of the various blank holder cylinders or multi point cushion can be provided for drawing of complicated & asymmetrical pasts.

Operator's Safety Systems :
  • Two hand push buttons operation facility to engage operators hand.
  • Photo-electric safety guards & hydraulic / mechanical operated moving protected guards may be provided at the front & back side.
  • Hydraulic locking of the main slide & Blank holder at top dead centre (TDC) to ensure safety when operator is working in the tooling area or under the moving ram.
  • Electronic safety inter locking arrangement to ensure proper sequencing of operations.
Accuratel Slide Parallelism arrangement :

A slide position sensor to detect deviation & the servo valve to increase pressure on underside of the piston are provided & at the same time the pressure on other connecting pipe is reduced. The maximum deviation measured at the parallel control cylinders is between 0.6 & 0.8 mm during drawing, bending, smc moulding & other forming operations.

An SMC Compression Moulding Press Machine is a specialized machine used to mould Sheet Moulding Compound (SMC) materials into desired shapes and forms. It is widely used in industries such as automotive, aerospace, electrical, and construction for producing high-strength, lightweight components.

Key features include advanced control systems for precise moulding, robust construction for durability, energy-efficient operation, user-friendly interface, high productivity, and versatility in handling various SMC materials.

Santec Group ensures quality through rigorous testing and quality control procedures, the use of premium-grade materials, precision engineering, compliance with international standards, and continuous customer feedback.

Santec Group offers a proven track record of quality and reliability, innovation-driven solutions, a customer-centric approach, a strong global presence, and a commitment to sustainability.

Industries such as automotive, aerospace, electrical, and construction can benefit from using the SMC Compression Moulding Press Machine, as it is capable of producing high-strength, lightweight components with precision and efficiency.

Address

H.O & Works :-

Plot No-416, Sector-7, IMT Manesar Gurgaon, Haryana-122051, INDIA

Call Us

+91 9811664677

+91 9717598990

+91 9717598991

Email Us

uksangal@santecindia.com

marketing@santecindia.com

sales@santecindia.com

SMC Compression Moulding Press Machine

In the realm of industrial machinery, precision, efficiency, and innovation are paramount. The Santec Group stands as a beacon of excellence, consistently pushing the boundaries to deliver cutting-edge solutions. Among their extensive range of products, the SMC Compression Moulding Press Machine in Calcutta, India holds a significant place. Renowned for its superior performance and reliability, this machine is a testament to Santec Group's commitment to quality and technological advancement. This comprehensive content piece delves into the various facets of the SMC Compression Moulding Press Machine, highlighting its features, quality, and why it is the preferred choice for many industries.

Company Overview

Santec Group has established itself as a leading name in the manufacturing and exporting of industrial machinery. With a legacy of excellence spanning several decades, the company has built a reputation for delivering high-quality products that meet the diverse needs of industries worldwide. Headquartered in India, Santec Group operates with a customer-centric approach, ensuring that each product is designed and manufactured to the highest standards of quality and performance.

About SMC Compression Moulding Press Machine

The SMC (Sheet Moulding Compound) Compression Moulding Press Machine is a pivotal piece of equipment in the manufacturing of composite materials. This machine is specifically designed to mould SMC materials into desired shapes and forms, offering exceptional precision and efficiency. SMC materials, known for their lightweight and high-strength properties, are widely used in automotive, aerospace, electrical, and construction industries. The SMC Compression Moulding Press Machine by Santec Group is engineered to provide consistent and high-quality output. It incorporates advanced technology and robust construction to handle the rigorous demands of industrial production. Whether for small-scale production or large-scale manufacturing, this machine delivers unparalleled performance and reliability.

Quality of SMC Compression Moulding Press Machine

Quality is the cornerstone of Santec Group's manufacturing philosophy. The SMC Compression Moulding Press Machine is a reflection of this commitment to quality. Each machine undergoes rigorous testing and quality control procedures to ensure it meets the highest standards of performance and reliability.

  • Material Quality: The machine is constructed using premium-grade materials that provide strength and durability. This ensures that the machine can withstand the high pressures and temperatures involved in the compression moulding process.
  • Precision Engineering: The SMC Compression Moulding Press Machine is designed with precision engineering, ensuring accurate and consistent moulding results. This level of precision is crucial for producing high-quality components with tight tolerances.
  • Compliance with Standards: Santec Group ensures that all its machines comply with international quality standards. The SMC Compression Moulding Press Machine in Guwahati, India is no exception, meeting stringent quality and safety requirements.
  • Customer Feedback: Continuous feedback from customers is incorporated into the design and manufacturing process, ensuring that the machine evolves to meet the changing needs of the industry.
  • Why Choose Santec Group?

  • Proven Track Record: With decades of experience in the industry, Santec Group has a proven track record of delivering high-quality machinery that meets the needs of various industries.
  • Innovation-Driven: Santec Group is committed to innovation, constantly investing in research and development to bring cutting-edge solutions to the market.
  • Customer-Centric Approach: The company places a strong emphasis on customer satisfaction, offering comprehensive support and services to ensure that customers get the most out of their investment.
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    Santec Group is a pioneering force in the manufacturing and exporting of advanced industrial machinery, positioning itself as one of India's leading companies in this domain. With a commitment to innovation, quality, and customer satisfaction, Santec Group has established a formidable reputation on both national and international fronts. Among their extensive range of products, Batch Off Machines stand out for their crucial role in rubber processing industries, enhancing efficiency and productivity through state-of-the-art technology.


    Rubber Strip Cutters

    In the ever-evolving world of industrial manufacturing, precision and efficiency are paramount. Santec Group, a prominent name in this arena, has carved a niche for itself as one of India's leading manufacturers and exporters of Rubber Strip Cutters. With a rich legacy of innovation and quality, Santec Group stands out for its commitment to delivering cutting-edge solutions that meet the diverse needs of the rubber processing industry. This content delves into the company's background, the specifics of its Rubber Strip Cutters, their salient features, quality aspects, reasons to choose Santec Group, and addresses some frequently asked questions (FAQs).


    Skip Conveyors

    In the modern industrial landscape, efficient material handling is crucial for maximizing productivity and minimizing operational costs. Skip conveyors are indispensable tools in various industries, facilitating the smooth and efficient transportation of materials. Santec Group, a leading name in the manufacturing sector, has established itself as a pioneer in the design, production, and export of high-quality skip conveyors. This comprehensive content delves into the significance of skip conveyors, explores the innovations introduced by Santec Group, and highlights why Santec is the preferred choice for businesses worldwide.


    Plastic Palletizing Line For Masterbatches

    In the dynamic world of manufacturing and exportation, Santec Group has established itself as a leading name in the industry. Renowned for its innovative solutions and high-quality products, the company has carved a niche for itself in various sectors. One of their standout offerings is the Plastic Palletizing Line Masterbatches, a product that exemplifies their commitment to excellence and technological advancement. This comprehensive content aims to delve into the intricate details of the Plastic Palletizing Line Masterbatches, exploring its features, quality, and the reasons why Santec Group remains a preferred choice for many industries.


    Laboratory Presses, Mills ETC.

    Santec Group stands as a beacon of excellence in the industrial machinery sector, being one of India's leading manufacturers and exporters. Specializing in a wide range of hydraulic presses and metal forming equipment, Santec has carved a niche for itself through innovation, quality, and customer-centric solutions. Among their diverse product offerings, the Laboratory Presses Mills are particularly noteworthy. These machines are integral to various industrial applications, especially in research and development settings, where precision and reliability are paramount.


    Lab. Type Presses

    Santec Group stands tall as one of India’s premier manufacturers and exporters of advanced industrial machinery, particularly renowned for its Lab Type Presses. With an unwavering commitment to quality and innovation, Santec Group has established a formidable presence in both domestic and international markets. This document provides an in-depth look into the company, its range of Lab Type Presses, and the salient features and quality that set these presses apart. It also explores the reasons why Santec Group is the preferred choice for many industries and answers some frequently asked questions about their Lab Type Presses.


    Lab. Two Roll Mills with
    fixed variable friction ratio

    Santec Group, a name synonymous with excellence and innovation, stands at the forefront of manufacturing and exporting hydraulic presses, metal forming equipment, and specialized machinery. Among their extensive range of high-quality products, the Lab Two Roll Mills Fixed Variable Friction Ratio holds a prominent place, catering to diverse industrial needs with precision and efficiency.

    Company Overview Founded with a vision to revolutionize the machinery manufacturing sector, Santec Group has consistently upheld its commitment to quality and innovation.


    Lab. Dispersion Kneader

    Santec Group is renowned as one of India's leading manufacturers and exporters of advanced industrial machinery, including Lab Dispersion Kneaders. Established with a vision to provide innovative and reliable solutions to the rubber and plastic industries, Santec Group has carved a niche for itself in the global market. Their commitment to quality, technological advancement, and customer satisfaction has made them a preferred choice for companies seeking top-notch machinery for their production processes.


    Lab. Bale cutter

    Santec Group stands as a beacon of excellence in the manufacturing and export of hydraulic presses and metal forming equipment. Among its diverse range of products, the Lab Bale Cutter is a standout innovation, designed to cater to various industrial needs with precision and efficiency. This content will delve into the comprehensive details of the Lab Bale Cutter, providing insights into its features, quality, and the reasons why Santec Group remains a preferred choice for this equipment.


    Bandsow Machines

    Santec Group is one of India's premier manufacturers and exporters of industrial machinery, renowned for its innovation, quality, and comprehensive range of equipment. Among its diverse product offerings, Bandsaw Machines stand out as a critical tool in various industries, known for their precision, durability, and efficiency. These machines are indispensable in sectors such as metalworking, woodworking, and manufacturing, where they are used for cutting materials into various shapes and sizes with high accuracy.


    Tyre Cutting Vertical Bandsaw machines

    Santec Group stands as a premier name in India's industrial landscape, known for its innovation, quality, and reliability. With a legacy of excellence, Santec Group has carved a niche in manufacturing and exporting advanced machinery. Among its wide array of products, the Tyre Cutting Vertical Bandsaw Machines have gained significant prominence. These machines embody the company’s commitment to offering cutting-edge solutions that enhance efficiency and productivity in various industries.


    Horizontal Type Bandsaw machines

    Santec Group stands tall as a beacon of innovation and quality in the manufacturing sector, particularly in the domain of Horizontal Type Bandsaw Machines. Established with a vision to provide cutting-edge solutions to the metalworking industry, Santec has grown into one of India's leading manufacturers and exporters, renowned for its commitment to excellence and customer satisfaction. With a strong foothold in both the domestic and international markets, Santec continues to push the boundaries of technological advancement, ensuring that their products not only meet but exceed industry standards.


    Vertical Bandsaw machines

    Santec Group stands tall among India's leading manufacturers and exporters of industrial machinery. Renowned for its precision engineering and robust machinery, Santec Group has carved a niche in the market. One of the standout products in their extensive lineup is the Vertical Bandsaw Machine. This powerful and versatile machine is essential for various industrial applications, making it a preferred choice for businesses seeking efficiency and precision.


    Special Purpose Machines

    In the rapidly evolving industrial landscape, the demand for specialized machinery has surged, paving the way for innovation and excellence in manufacturing. Santec Group, one of India's foremost manufacturers and exporters of Special Purpose Machines (SPMs), has risen to this challenge with a commitment to quality, innovation, and customer satisfaction. With decades of experience and a track record of excellence, Santec Group continues to set benchmarks in the industry.


    Hydraulic Cyclinders And Power Pack Units

    Santec Group stands as one of India's premier manufacturers and exporters, specializing in Hydraulic Cylinders Power Pack Units. With a robust foundation in the engineering and manufacturing sectors, Santec Group has consistently delivered innovative solutions to meet the evolving demands of various industries. Our commitment to excellence, quality, and customer satisfaction has cemented our reputation as a trusted name in the market.